TURNKEY SOLUTION

Fully Automatic Jelly Manufacturing Plant

Advanced Processing Technology for High-Yield & Premium Quality Jelly

Plant Overview

Complete Processing Solution

Salvin Industries' Fully Automatic Jelly Manufacturing Plant is a state-of-the-art industrial turnkey solution designed for high-capacity jelly cooking, depositing, moulding, and packaging. Engineered to meet global food safety standards, our robust production line seamlessly processes premium-grade, consistent jelly products.

From automated ingredient mixing and advanced vacuum cooking systems to high-speed depositing, cooling tunnels, and aseptic pouch packing, our machinery ensures absolute zero contamination. Experience continuous production, vibrant natural colors, and perfect texture. Partner with Salvin Industries for a highly efficient, PLC-controlled processing ecosystem that minimizes waste and maximizes your manufacturing ROI.

High Yield

Maximum extraction

Hygienic Process

Food-grade contact parts

Perfect Output

Advanced refining tech

PLC Control

Fully automatic operation

Fully Automatic Jelly Manufacturing Plant Overview
Comprehensive Guide

A Simple Guide to Jelly Manufacturing

Understanding the industrial process, benefits, and market potential.

Why Invest in a Jelly Plant?

Fruit jellies, gummies, and soft candies are incredibly popular among children and adults alike. The confectionery market offers massive scalability. By manufacturing high-quality, perfectly textured jellies, you can quickly establish a highly profitable FMCG brand with excellent shelf life and easy distribution.

How Does the Jelly Processing Work?

The automated process begins by mixing sugar, water, pectin, and natural fruit flavors in a specialized vacuum cooker. This mixture is boiled until it reaches the perfect syrup consistency. The hot syrup is then pumped into a depositor machine that precisely fills it into custom-shaped moulds. These moulds pass through a long cooling tunnel where the jelly sets and hardens before being automatically demoulded and coated with sugar.

The Salvin Industries Advantage

We provide completely automated, hands-free jelly production lines. Our advanced vacuum cooking technology ensures that the fruit flavors and vibrant colors are not destroyed by excessive heat. With our precision depositing machines, every single jelly comes out in the exact same size and weight, guaranteeing a premium product every time.

Process Flow

Plant Workflow

A streamlined and fully integrated processing workflow designed to transform raw material into premium-quality packaged product.

Sugar Dissolving & Syrup Preparation
Pectin & Ingredient Blending
Continuous Vacuum Cooking
Inline Flavor & Color Dosing
Automated Cup Filling
Cooling Tunnel Setting
Sealing & Carton Packaging
Machinery Used

Core Equipment

Ingredient Mixing & Preparation Tank
01

Ingredient Mixing & Preparation Tank

Advanced vacuum cooking technology that boils jelly syrup at low temperatures to preserve natural flavors and colors.

Vacuum Cooking System
02

Vacuum Cooking System

High-precision servo-driven depositor that accurately fills jelly into custom moulds with zero wastage.

Automatic Jelly Depositing & Moulding Machine
03

Automatic Jelly Depositing & Moulding Machine

Multi-tier cooling tunnel that rapidly sets the jelly, followed by automatic demoulding for continuous production.

Cooling Tunnel & Demoulding Conveyor
04

Cooling Tunnel & Demoulding Conveyor

Evenly coats the finished jelly with sugar crystals or anti-sticking oil to prevent clumping and enhance texture.

Sugar & Oil Coating / Polishing Machine
05

Sugar & Oil Coating / Polishing Machine

Rotating polishing drum that gives the jelly a smooth, glossy finish for a premium retail appearance.

Automatic Jelly Pouch Filling & Packing Machine
06

Automatic Jelly Pouch Filling & Packing Machine

High-speed vertical form-fill-seal (VFFS) machine for hygienic and efficient pouch packaging of the final product.

FAQs

Frequently Asked Questions

Everything you need to know about our plant.

We engineer jelly plants with processing capacities starting from 500 kg/hr up to 5,000 kg/hr, customized to suit your industrial production needs.

Yes, the plant is highly versatile and capable of producing clear jellies, real fruit pulp jellies, pectin-based jellies, and fortified functional jellies.

Our continuous vacuum cookers paired with automated PLC-controlled ingredient batching ensure that every batch achieves the exact Brix and pH levels required for a perfect set.

Yes, the entire processing line, including kettles, pipelines, and filling nozzles, is connected to an automated CIP system for quick, hygienic cleaning during flavor changeovers.

The line can be integrated with various packaging solutions, including rotary cup fillers, stick-pack machines, and spouted pouch filling machines.

Our Advantage

Why Choose SALVIN

Turnkey Solutions

End-to-end processing solutions from design and manufacturing to installation and commissioning.

Food Grade Design

SS304/SS316 contact parts with hygienic construction for food-safe processing.

Energy Efficient

Optimized systems designed to reduce power consumption and improve productivity.

Low Maintenance

Robust industrial construction ensuring long service life and minimal maintenance.

Automation Ready

PLC-based automation and intelligent controls for consistent production.

After Sales Support

Dedicated technical support, spare parts assistance and service guidance.

Ready to Build Your Plant?

Get a customised project proposal with capacity recommendations, plant layout, equipment list, timeline, and investment estimate.

Or call directly: +91 98987 27796