TURNKEY CTC TEA PROCESSING SOLUTION

CTC Tea Processing & Packaging Plant

Start Your Own CTC Tea Processing & Packaging Plant Business with Salvin Industries' Automatic Turnkey Plant

Plant Overview

Complete Processing Solution

If you want to start a business in the processing industry, Salvin Industries is here to help you. We design, manufacture, and set up the complete CTC Tea Processing & Packaging Plant for you. Instead of buying different machines from different places, we provide a complete "Turnkey Solution". This means we give you the entire factory setup from start to finish.

In this plant, you just need to put your raw materials at the starting line. Our heavy-duty machines will automatically process them step-by-step. Finally, our packing machines will pack your product safely so it lasts for a long time. All our machines are made from high-quality stainless steel (SS304/316) so your food product remains 100% safe, hygienic, and ready to sell in the market.

Hygienic Processing

Food grade construction for safe tea production

Uniform Granules

Advanced CTC technology for consistent size

Premium Quality

Preserves natural tea aroma and flavor

High-Speed Packaging

Automated filling and sealing systems

CTC Tea Processing & Packaging Plant by Salvin Industries
Process Flow

CTC Tea Processing & Packaging Plant Processing Workflow

A streamlined and fully integrated processing workflow designed to transform raw materials into premium-quality finished products while ensuring maximum efficiency, product consistency and superior output quality.

Fresh Tea Leaf Receiving
Withering
CTC Crushing, Tearing & Curling
Fermentation / Oxidation
Drying
Sorting & Grading
Blending
ABOUT THE PLANT

How Does The Plant Work?

A simple explanation of the machinery and process by Salvin Industries.

Why Start a CTC Tea Processing & Packaging Plant Business?

The demand for high-quality, hygienically processed products is growing rapidly in both domestic and international markets. By setting up an automated CTC Tea Processing & Packaging Plant, you can produce large quantities safely. This is a highly profitable business with huge demand, as modern consumers prioritize branded, untouched-by-hand products.

How Do Salvin Industries' Machines Work?

The process is very simple and fully automatic. First, raw materials are fed into the initial processing machines where they are cleaned and prepared. Then, they go into the main processing units that act precisely to refine the product. Finally, the finished product is automatically packed into pouches, boxes, or cans without any human touch.

Why Choose Salvin Industries for Your Plant?

Salvin Industries is a leading manufacturer of food processing machines in India. When you choose us, you don't have to worry about anything. We will build the best quality stainless steel machines for you, deliver them to your factory, and our engineers will install everything. We make sure your plant runs perfectly and your final product is the best in the market.

Machinery Used

Core Equipment

Fresh Tea Leaf Receiving
01

Fresh Tea Leaf Receiving

Freshly harvested tea leaves are received and inspected for quality. Proper selection ensures high-quality tea production.

Tea Leaf Withering Trough
02

Tea Leaf Withering Trough

Tea leaves are spread in withering troughs where moisture content is reduced under controlled airflow. This prepares the leaves for efficient processing.

CTC Crushing Tearing & Curling Machine
03

CTC Crushing Tearing & Curling Machine

Leaves pass through specialized CTC machines that crush, tear, and curl them into characteristic tea granules. This step develops the tea structure required for strong liquor.

Fermentation / Oxidation Conveyor System
04

Fermentation / Oxidation Conveyor System

Processed leaves undergo controlled oxidation to develop color, aroma, flavor, and strength. This is a critical stage in black tea manufacturing.

Continuous Tea Dryer
05

Continuous Tea Dryer

Fermented tea is dried using hot-air dryers to stop oxidation and achieve the required moisture level. Proper drying ensures shelf stability and quality retention.

Automatic Tea Packaging Machine
06

Automatic Tea Packaging Machine

Tea is packed into pouches, cartons, tea bags, or bulk packs using automated filling and sealing systems. Packaging protects freshness and aroma.

FAQs

Frequently Asked Questions

Everything you need to know about our CTC Tea Processing & Packaging Plant.

Our plants are available in custom configurations from 500 Kg/Hr to 5 Ton/Hr capacities to match your target production requirements. Each line is highly scalable to support your business growth.

The plant utilizes advanced, fully automatic, food-grade SS304/SS316 stainless steel equipment. Key machines used include the Fresh Tea Leaf Receiving, Tea Leaf Withering Trough, CTC Crushing Tearing & Curling Machine, which ensure precise and automated processing. Every machine is designed for energy efficiency, minimal product wastage, and high-speed continuous operation.

The manufacturing process is a fully synchronized industrial workflow. The primary processing stages include fresh tea leaf receiving, withering, and finished product dispatch. Advanced thermal controls and PLC automation ensure that essential flavors, colors, and nutrients are perfectly preserved without any manual human intervention.

Absolutely. The system is engineered with adjustable settings and variable speed drives to handle diverse product grades. Whether you are dealing with different moisture levels or sizes, the machinery maintains consistent color, flavor, and texture.

Yes. SALVIN provides complete end-to-end turnkey services. We handle the factory layout design, machinery manufacturing, installation, dry runs, commissioning, and provide comprehensive on-site operator training.

SALVIN is a trusted industry leader offering one-touch automation, reducing labor costs, and eliminating human error. Our plants offer food-grade construction, energy-efficient thermal loops, modular expansion designs, and highly dedicated after-sales engineering support.

Our Advantage

Why Choose SALVIN

Turnkey Solutions

End-to-end processing solutions from design and manufacturing to installation and commissioning.

Food Grade Design

SS304/SS316 contact parts with hygienic construction for food-safe processing.

Energy Efficient

Optimized systems designed to reduce power consumption and improve productivity.

Low Maintenance

Robust industrial construction ensuring long service life and minimal maintenance.

Automation Ready

PLC-based automation and intelligent controls for consistent production.

After Sales Support

Dedicated technical support, spare parts assistance and service guidance.

Ready to Build Your CTC Tea Processing & Packaging Plant?

Get a customised project proposal with capacity recommendations, plant layout, equipment list, timeline, and investment estimate — all tailored to your specific requirements.

Or call directly: +91 98987 27796

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